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Fast-Ferry Builder Incat Tasmania to Double Shipbuilding Capacity with New River Site

30th August 2024
Incat Tasmania is known around the world for constructing pioneering fast catamaran ferries. The company has acquired a 12-hectare site (above CGI image) for a second production facility on the River Derwent to double shipbuilding capacity in a move to transition to zero-emission passenger and vehicle ferries. As Afloat previously reported, Brittany Ferries and DFDS are examining their ‘green’ technology ferries for English Channel operations. It was during the 1990’s that Stena introduced several ‘Lynx’ fast-ferries to the Irish Sea, notably when operating them on the Dun Laoghaire-Holyhead route.
Incat Tasmania is known around the world for constructing pioneering fast catamaran ferries. The company has acquired a 12-hectare site (above CGI image) for a second production facility on the River Derwent to double shipbuilding capacity in a move to transition to zero-emission passenger and vehicle ferries. As Afloat previously reported, Brittany Ferries and DFDS are examining their ‘green’ technology ferries for English Channel operations. It was during the 1990’s that Stena introduced several ‘Lynx’ fast-ferries to the Irish Sea, notably when operating them on the Dun Laoghaire-Holyhead route. Credit: Incattas-facebook

In a major step forward, Australian shipbuilder Incat Tasmania is to expand its shipbuilding capacity with a new 12-hectare site that will enable it to build three large vessels at a time.

Currently, Incat is constructing the world’s largest electric ferry due for delivery in 2025, as such, the company’s future focus is on such ships.

The expansion plans by the Tasmanian shipbuilder follow it in acquiring a portion of the Norske Skog Boyer Mill site at Boyer. The acquisition of the 12-hectare site in the Derwent Valley, located north-west of the island capital of Hobart, will allow Incat to double its current shipbuilding capacity and workforce.

Expansion plans for the site include the construction of a 240 x 120 metre production facility, with the capacity to enable the construction of three large ships simultaneously.

Incat CEO Stephen Casey says the new site is an exciting prospect for the future of the Tasmanian shipbuilder.

“Incat is leading the industry by building the world’s largest electric ferry, and our goal over the next 5-10 years is to build on that success and produce multiple electric ships for the global market while expanding our workforce. The new production facility is vital for us to achieve that,” Mr. Casey said.

“The new site, which already has the appropriate industrial zoning, will allow us to construct hulls and decks for our vessels at Boyer and then transport the structure down the River Derwent to our existing Prince of Wales Bay shipyard to be completed. This will streamline our vessel construction process and enhance our ability to produce multiple ships per year for the market.”

He added, “Incat has the vision and the shipbuilding expertise to lead the world in the design and construction of these new eco-friendly electric ships, and we are positioning ourselves as the shipyard of choice for major ferry operators who want to minimise their environmental footprint with vessels of the highest quality.”

“New Norfolk is a growing area, and this will give Incat the opportunity to provide training and employment opportunities for people across the greater Derwent Valley. We are thrilled with the prospect of employing more Tasmanians.”

Incat Chairman Robert Clifford says the maritime industry’s need for environmentally friendly electric vessels is increasing rapidly, and the shipbuilder needs to be ready to meet demand.

“Incat has been at the forefront of maritime innovation for more than four decades, and the purchase of this site marks a new period of significant growth for the company,” Mr. Clifford said.

“I predict more than 1000 new sustainable ships will be needed to satisfy the global market over the next decade. Domestically, there will be a need for more vessels in locations such as Sydney Harbour, and in Europe, there will be a need for much larger vessels of up to 170 metres in length with the capacity to carry up to 1000 passengers. Incat is one of the few shipyards in the world capable of constructing large, lightweight, electric ships to meet that demand.”

“The new production facility will feature nearly 30,000 square meters of undercover production area, bringing our total undercover production space across both Incat sites to around 100,000 square meters, equivalent to 10 hectares.”

The site will be prepared for the construction of the new production facility in the coming months, with vessel construction set to begin at the facility in 2026.

Published in Shipyards
Jehan Ashmore

About The Author

Jehan Ashmore

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Jehan Ashmore is a marine correspondent, researcher and photographer, specialising in Irish ports, shipping and the ferry sector serving the UK and directly to mainland Europe. Jehan also occasionally writes a column, 'Maritime' Dalkey for the (Dalkey Community Council Newsletter) in addition to contributing to UK marine periodicals. 

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Shipyards

Afloat will be focusing on news and developments of shipyards with newbuilds taking shape on either slipways and building halls.

The common practice of shipbuilding using modular construction, requires several yards make specific block sections that are towed to a single designated yard and joined together to complete the ship before been launched or floated out.

In addition, outfitting quays is where internal work on electrical and passenger facilities is installed (or upgraded if the ship is already in service). This work may involve newbuilds towed to another specialist yard, before the newbuild is completed as a new ship or of the same class, designed from the shipyard 'in-house' or from a naval architect consultancy. Shipyards also carry out repair and maintenance, overhaul, refit, survey, and conversion, for example, the addition or removal of cabins within a superstructure. All this requires ships to enter graving /dry-docks or floating drydocks, to enable access to the entire vessel out of the water.

Asides from shipbuilding, marine engineering projects such as offshore installations take place and others have diversified in the construction of offshore renewable projects, from wind-turbines and related tower structures. When ships are decommissioned and need to be disposed of, some yards have recycling facilities to segregate materials, though other vessels are run ashore, i.e. 'beached' and broken up there on site. The scrapped metal can be sold and made into other items.